Specialized equipment designed to support botanical extraction and refinement processes. Designed by engineers for optimal performance.
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Browse All Resource ArticlesA compact, all-in-one solvent recovery solution that rapidly removes solvent from extract and performs decarboxylation.
Expanding on Aptia’s versatile RX reactor platform, the RX-FFE is a robust and complete solvent recovery solution for hemp processors. The RX-FFE reduces the total amount of equipment required to produce extract by allowing operators to perform three critical post-extraction steps in one compact system: primary solvent recovery, residual solvent stripping, and decarboxylation.
By strategically integrating falling film solvent recovery technology with a full-vacuum rated reactor, the RX-FFE can provide fast solvent recovery, residual solvent stripping, and decarboxylation capabilities. The system is versatile, and the operator can choose which process or processes he or she wishes to conduct.
The core of the RX-FFE is the RX reactor from Aptia’s Multipurpose Reactor Series. The operator can elect to use only the RX portion of the equipment to accomplish other reactor processes such as bulk winterization, crystallization, batch blending, or flavoring. These additional capabilities can be very helpful in the hemp facility that wishes to invest in the minimal amount of equipment, or in the facility that is limited in total floor space. Please let Aptia know if performing these additional processes will be important to you, and an Aptia engineer will help select the best temperature control equipment for your purpose.
Primary solvent recovery is the process of reducing extract solvent content to about 15% by mass which is the limit of most falling film systems. The RX-FFE utilizes an efficient falling film evaporator to rapidly perform the primary solvent recovery step.
Residual solvent stripping is the process of reducing the solvent content from about 15% to < 1% by mass to produce a dry extract. Following primary solvent recovery within the RX-FFE, use agitation and vacuum to reduce residual solvent levels.
Decarboxylation is the process of converting the extract from its inactive form to its active form by increasing the temperature of the extract. Efficiently decarboxylate large volumes of extract within the RX-FFE without having to transfer oil to a separate piece of equipment.
System Min/Max Temperatures
-40° C / 150° C
System Min/Max Pressure
Full Vacuum / 15 PSIG
System Controls
Touchscreen Control Panel indicates temperature and controls agitator speed
Agitator Specifications
C1D1 GRPD XP Rated 1 HP Industrial Motor, Speed Control, Robust Dual Impeller Stainless Mixer
FFE Pump Specifications
C1D2 GRPD XP Rated 1.5 HP Industrial Motor, Speed Control, Precision Extract Metering Pump
Suggested Ancillary Equipment
Vacuum Pump and Pressure Controller, Cold Trap and Cold Trap Chiller, Heater, Chiller
Compatible Solvents
Ethanol, Methanol, Isopropanol, Hexane, Heptane, Acetone*
Electrical Requirement
460V/3PH/ ~8A Standard, 230V/3PH, & 208V/3PH also available
Compressed Air Requirement
15 CFM 40-75 PSIG
Approvals
PE Review and Approval
Warranty
1 Year Limited Warranty
*Application specifics must be reviewed and approved by Aptia at time of purchase to ensure system compliance and safety with intended use
R60-FFE
R110-FFE
Ethanol
180 LPH
465 LPH
Ethanol
R60-FFE: 180 LPH
R110-FFE: 465 LPH
Heptane / Hexane
485 LPH
1300 LPH
Heptane / Hexane
R60-FFE: 485 LPH
R110-FFE: 1300 LPH
Methanol
130 LPH
355 LPH
Methanol
R60-FFE: 130 LPH
R110-FFE: 355 LPH
Acetone
285 LPH
760 LPH
Acetone
R60-FFE: 285 LPH
R110-FFE: 760 LPH
Reactor Volume
60 Gallons
Solvent Collection Reservoir
45 Liters, Stainless Steel
Manway
Fully removable top manway for easy cleaning
System Dimensions
63″ W x 38″ L x 102″ H
System Weight
~1,500 lbs
Reactor Volume
110 Gallons
Solvent Collection Reservoir
90 Liters, Stainless Steel
Manway
Unobstructed glass top manway for easy cleaning and observation
System Dimensions
62″ W x 48.5″ L x 130″ H
System Weight
~2,000 lbs